CAME VER KIT User Manual Page 1

Version 1.03 February 9, 2015 Renesas Micom Car Rally Secretariat Micon Car Kit, Ver. 5.1 Body

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 6 2.2. Parts of sold separately RMC-RX62G board and 10-pin connector (sold separat

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 7 2.3. Sensor Board, Motor Drive Board, and MCU Board The sensor board and motor driv

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 8 2.4. Tools The following tools are used to carry out the steps described in this man

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 9 3. Universal Plate (Fashioning of Plate Parts) This section describes how to make t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 10 Photo 3.4 Photo 3.5 Take two of the angle pieces and place them as shown in photo

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 11 3.3. Universal Plate Cutting Pattern Use a felt-tip pen with oil-based ink to draw

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 12 3.4. Cutting up the Universal Plate In this section, we will cut up the universal

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 13 (1) (2) (3) (1) (2) (3) (4) (5)(6) (7) (8) Use the hacksaw to cut t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 14 Use the hacksaw to cut through the dotted lines shown in photo 3.21. Use t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 15 3.5. Filing the Edges of the Plates In this manual, a vise is used to secure the i

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Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 16 3.5.2. Finishing the Servo Support Plate To prevent the black screws and nut

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 17 File the edge of the opposite side in the same manner as sho

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 18 Wire Filed at an angle Once the opening is just large enough for the servo m

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 19 3.5.3. Finishing the Servo Front Reinforcing Plate Photo 3.4

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 20 Photo 3.54 Once the top is flat, the task is finished. 3.5.4. Finishing the Front

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 21 Photo 3.59 Photo 3.60 Same as front shaft support plate, the width of the rim of

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 22 3.5.6. Finishing the Main Board Note: Holes will be drilled later to accommodat

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 23 3.5.7. Completion of File Finishing Once filing of the edges is finished, the resu

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 24 4. Drilling and Preparing Holes for Flathead Screws Before we can proceed with ass

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 25 Photo 4.5 Photo 4.6 Each toggle switch is equipped with a flat washer

I Contents 1. Outline ...

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 26 4.2. Preparing Holes for Flathead Screws Plate Plate Drill dia.6 mm Drill dia.6

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 27 Photo 4.13 Gently bring the drill bit into contact with the plate, then

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 28 4.2.2. Preparing Holes in Main Board for Flathead Screws The positions of the hole

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 29 4.2.3. Preparing Holes on Motor Drive Board Support Plate for Flathead Screws Phot

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 30 5. Assembling the Sensor Arms and Front Shaft Support Plate From the high-spee

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 31 Once the sensor arms have been attached as shown in photo 5.12, t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 32 Photo 5.13 Photo 5.14 As shown in photo 5.13, place the front shaft supp

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 33 6. Assembling the Tires, Wheels, and Shafts 6.1. Assembling the Tires and Wheels

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 34 Photo 6.6 Shallow DeepCut the parts from the frames.As shown i

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 35 As shown in photos 6.17 and 6.18, securely tighten the nut using

II 8.4. Mounting the Gearboxes on the Main Board ... 58 8.5.

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 36 6.2. Preparing the Shafts for the Front Wheels Photo 6.19 Ph

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 37 Photo 6.25 Photo 6.26 Photo 6.27 Photo 6.28 After sawing off

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 38 6.3. Mounting the Bearings Photo 6.31 Photo 6.32 Photo 6.33 Wit

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 39 6.4. Mounting the Front Wheel Shafts Photo 6.36 Photo 6.37 Ph

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 40 7. Mounting the Servo Motor 7.1. Preparing the Servo Horn For this task you w

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 41 Using a dia. 3 mm bit, drill holes in the two places indicated by arrows in pho

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 42 7.3. Mounting the Servo Horn on the Front Shaft Support Plate Insert the scr

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 43 This completes the task of mounting the servo motor on the front shaft suppor

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 44 8. Assembling the Gearbox 8.1. Assembling the Gearbox Each metal

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 45 Photo 8.6 As shown in photo 8.6, press the shaft into the metal pinion

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 1 1. Outline The Micon Car Kit, Ver. 5.1, fabrication manual supports the RMC-RX62G bo

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 46 Photo 8.9 Photo 8.10 Add part B as shown in photo 8.11. Phot

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 47 8.1.1. Assembling the Gearbox for the Left Motor Photo 8.15 Pr

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 48 Add part C as indicated by the arrow in photo 8.21 and secure it in place with

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 49 Add part C as indicated by the arrow in photo 8.28 and secure it in place

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 50 8.1.3. Inserting the Spring Pins Insert the slightly crimped end of the

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 51 This completes the gearbox assembly task. Photo 8.38 Photo 8.39 Photo 8.

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 52 8.2. Installing the Ceramic Capacitors (for Noise Suppression) In this section we

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 53 Finally, snip off the excess portion of the capacitor leads.

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 54 8.3. Attaching the Motor Power Wires Here, we use the crimp tool that made in Japa

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 55 Photo 8.57 Photo 8.58 Next, we will attach the power wires to the right motor. (14

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 2 2. Parts to Be Assembled 2.1. Micon Car Kit, Ver. 5.1, Contents The box contains t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 56 (2) (1) Photo 8.63 Photo 8.64 Crimp section (2) with the crimping pliers at posit

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 57 For right motor For left motor Photo 8.69 Photo 8.70 Repeat the above steps to att

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 58 8.4. Mounting the Gearboxes on the Main Board Photo 8.74 Photo 8.75 Prepare the i

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 59 Photo 8.80 Photo 8.81 Tighten the nuts in the remaining three locations indicated

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 60 Wide edge Rear Photo 8.86 Photo 8.87 Insert black screws from below through the ho

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 61 9. Power Supply Wiring 9.1. Preparing the Battery Snaps In this section we will p

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 62 As shown in photo 9.5, slip the tip of a Stanley knife into the battery snap an

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 63 Photo 9.11 Photo 9.12 Photo 9.13 As shown in photo 9.12, so

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 64 Photo 9.17 As shown in p

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 65 The task is finished when all four terminals are exposed, as sho

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 3 Table 2.2 Body-Related Set—Parts List No. Photo Name Description Q’ty 3 Battery bo

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 66 9.1.2. Fashioning the Motor Drive Board Power Cable + – Motor drive board Black 17

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 67 Photo 9.32 As shown in the photo, feed the 170 mm black wire throug

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 68 Photo 9.37 Photo 9.38 As shown in the photo, cut off a portion

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 69 MCU board power cable Motor drive board power cable Photo 9.43 Photo

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 70 9.2. Mounting the Toggle Switches Photo 9.46 Photo 9.47 For t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 71 Photo 9.52 Mount the toggle switch of the motor drive board power cable in t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 72 10. Body Assembly 10.1. Mounting the Servo Support Plate For this task you wil

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 73 10.2. Mounting the Battery Boxes Photo 10.7 Photo 10.8 Prepare two sc

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 74 Next, we will mount the battery boxes. The gaps between the mounting holes in t

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 75 Photo 10.17 Photo 10.18 Turn the main board over so the top is

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 4 No. Photo Name Description Q’ty 12 Screw and washer assembly Dia. 3 mm × 15 mm, fl

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 76 10.3. Mounting the Servo Photo 10.23 Photo 10.24 In this sec

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 77 Secure the servo with screw and washer assemblies (dia. 3 × 15 mm, flat washer

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 78 10.4. Preparing the Flat Cable In this section we will prepare a 120 mm flat cable

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 79 Photo 10.39 Photo 10.40 As shown in photo 10.39, insert the end of the flat cable

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 80 Photo 10.45 Photo 10.46 120mm flat cable is completed. Attach 10 pin connectors

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 81 10.5. Mounting the MCU Board Photo 10.47 Photo 10.48 For this task you will nee

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 82 Photo 10.53 Photo 10.54 As shown in the photo, attach to the sensor board the long

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 83 Insert two wires.Photo 10.59 Photo 10.60 Insert two wires into holes in the board,

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 84 10.6. Mounting the Motor Drive Board 10.6.1. Mounting Motor Drive Board, Ver. 5.1

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 85 10.6.2. Connecting the Flat Cables Photo 10.70 Photo 10.71 Insert the connector o

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 5 Table 2.3 Connector/Cable-Related Set—Parts List No. Photo Name Description Q’ty 19

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 86 11. Mounting the Wheels 11.1. Mounting the Front Wheels Photo 11.1 Photo 11.2 Fo

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 87 11.2. Mounting the Rear Wheels Photo 11.7 Photo 11.8 Next, you will need two whee

Micon Car Kit, Ver. 5.1Body Assembly Manual (Version for RX62T) 88 Photo 11.13 After the left wheel is mounted, assembly of the micon car body is comp